Md-900 crawler type multi-function drilling rig for coalbed methane is a new type of domestic multi-function drilling rig with independent intellectual property rights developed by our company on the basis of drilling machinery research and development, production and Practice for more than 50 years, according to the characteristics of domestic coalbed methane exploration and exploitation, and combined with the advanced experience and concept of foreign coalbed methane exploitation, widely soliciting the opinions of construction units in the design Compared with foreign drilling rigs, it has the advantages of simple structure, superior performance and good cost performance, which is more suitable for China's national conditions. The drilling rig is mainly used in coalbed methane exploitation, shallow oil drilling, oil well workover, geothermal well construction, and can meet the domestic ultra deep hole core drilling survey, also can be used with engineering rescue, mine ventilation hole, drainage pipeline construction.
Md-900 crawler type multi-functional drilling rig for coalbed methane is a high-efficiency multi-functional drilling rig mainly for coalbed methane drilling, which adopts full hydraulic drive, top drive head, telescopic mast and crawler type self-propelled structure. The drilling rig can be constructed by air hammer percussion drilling, gas reverse circulation drilling and high pressure mud drilling. It meets the requirements of diversified construction under various geological conditions.
Main technical features:
1. The drilling rig can meet the requirements of various drilling methods, mainly including the following:
(1) The drilling method of CBM horizontal branch well.
(2) Air DTH hammer drilling method.
(3) High pressure mud drilling method.
(4) Gas reverse circulation drilling method.
2. The main engine adopts crawler self-propelled mode. At present, most foreign drilling rigs use vehicle mounted mode, which has poor cross-country ability. Due to the limitation of natural conditions, many places are uneven and steep, especially in rainy season and muddy conditions, it is difficult to enter the site for construction and transportation. In the long-distance transportation process, crawler type drilling rig adopts pallet transportation. When entering the uneven, steep and muddy site, it adopts crawler self walking mode, low grounding ratio, strong adhesion, and can enter the site safely and easily, which provides time guarantee for the smooth construction of the project and saves the cost of road repair.
3. The main engine is powered by two diesel engines with double power configuration, and the power reaches 552kw. The two diesel engines are powered by hydraulic coupling, and the two diesel power units are configured separately, which can operate at the same time and independently, greatly improving the construction safety and reducing the operation cost. In the construction of the drilling rig, even if the diesel engine and hydraulic control unit adopt the world's top technology products, it is inevitable that there will be failures in the actual application. When there is a failure, one diesel engine will stop, while the other can still operate as usual. Although the construction speed has slowed down a lot, it can still ensure the safe construction, improve the safety and reliability, and also give a lot of help to the rig maintenance workers There is plenty of time for this.
4. The triangular translational mechanism is adopted in the rig frame, which increases the support height of the rig, strengthens the stability of the mast, and leaves enough lifting stroke for the wellhead, so as to make enough space for the installation of wellhead safety equipment.
5. The mast adopts telescopic chain speed doubling mechanism, which has simple structure, shortens the transportation length and increases the working stroke. At the same time, a unique oil pipe arrangement follow-up structure is added at the upper end of the mast, so that the oil pipes are arranged orderly, with less wear and clean appearance. The maximum lifting force is about 90 tons, and the maximum feed force is about 18 tons
6. The power head adopts hydraulic top drive mode, with large starting torque. The spindle adopts a unique floating structure, which facilitates the loading and unloading of drill pipe and reduces the wear of drill pipe thread. The vertical hole drilling is often used in coalbed methane exploitation, which brings great inconvenience to the loading and unloading of drill pipe. In order to solve this problem, the power head of the drilling rig adopts the tilting structure, with the maximum lifting angle of 80 degrees, which makes the drill pipe unloading in the vertical direction change to the horizontal direction, which facilitates the construction and reduces the labor intensity of the operator.
7. The hydraulic system of the drilling rig adopts well-known hydraulic products at home and abroad. The electro-hydraulic proportional closed circuit and open load sensing circuit cooperate with high reliability and advanced performance. At the same time, the decompression drilling function is added, which provides a reliable guarantee for the construction of diamond and other drilling rigs with strict WOB requirements.
8. The operation of the drilling rig adopts the remote operation mode. The drilling rig has an independent operating room. In the process of air hammer drilling, the operating platform is near the wellhead, and there is a lot of dust. In order to ensure the smooth progress of the project, the operator has to wear a gas mask in the hot summer, and the construction conditions are harsh. Remote control is adopted to keep the operator away from the wellhead and provide a safe, reliable and clean operating environment for the operator.
9. The open close hydraulic wellhead is adopted in the wellhead platform of the drilling rig, which is convenient for operation. At the same time, clamping and breaking tongs are equipped above the wellhead, which changes the way that imported and domestic drilling rigs use oil heavy hydraulic tongs to load and unload drill pipes. Remote electro-hydraulic operation, convenient and reliable construction.
10. The main machine is equipped with a random crane, which is used to lift drill pipe, drill bit and other auxiliary work on site, so as to reduce the labor intensity of the operator and facilitate on-site construction.
11. The drilling platform is equipped with crane, operation room, oil logging system (optional), pedestrian ladder, escape slide and hydraulic wellhead baffle.
Main technical parameters of drilling rig:
Total power: 552kw 276KW / 2100rpm × 2 sets Weichai
drilling capacity
(drill pipe specification and drilling depth) φ 89mm × 9m 3200m
φ114.3mm×9m 2200 m
φ127mm×9m 1600 m
Power head capacity ± spindle rotation speed range ± low speed 0 ~ 85 rpm ±
High speed 0 ~ 170rpm ±
The maximum rotation torque of spindle is 34000n. M (0 ~ 85rpm m)
17000n. M (at 0 ~ 170rpm)
The main shaft reverse shackle torque is less than 42000 N.M
The diameter of the through hole of the main shaft is Φ 75 mm
Power head up tilt angle: 0 ~ 80 degrees
The translation stroke of power head is less than 850 mm
The feed distance of power head is less than 13.9 M
The maximum lifting force of power head is 900 kn
The maximum lifting speed of power head is less than 35 m / min
The maximum feed force of power head is 180 kn
The maximum feeding speed of power head is less than 80 m / min
The maximum lifting speed of mast is less than 0 ~ 280 M / min
Adjust the angle from 0 ° to 90 °
The drilling angle is 45 ° to 90 °
The working stroke of upper mast is less than 7000 mm
The full extension length of the upper mast is less than 19.5m
The maximum torque of clamping shackle is 70000 N.M
The maximum make-up torque is less than 35000 N.M
Maximum hole diameter of anchor plate
φ680 mm
The maximum lifting force of the single rope empty hub of the random crane is less than 30 kn
The diameter of wire rope is less than 10 mm
The rope capacity is less than 120 M
Chassis steel crawler chassis
Double speed motor + traveling reducer: high speed 0 ~ 3 km / h, low speed 0 ~ 1.5 km / h
The drilling floor is 2.5 m high with standard driller's room, drilling instruments and well site monitoring system
The area is more than 20 square meters
Other dimensions: 9500 × 3200 × 19500 mm
Transportation size: 13500 × 3200 × 3400 mm
Total weight 57000 kg
